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Thread: RS 50 1999 > 2005 torque specs and info

  1. #1
    apriliaforum expert RS_Roadrage's Avatar
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    RS 50 1999 > 2005 torque specs and info

    Fuel = unleaded fuel minimum 95 RON
    Tyre pressures = Front = 1.7-1.9 bar,Rear = 1.9-2.1 bar
    Piston ring end gap (NEW) = 0.15 - 0.30mm (Service limit) = 1.0mm
    Spark plug = Restricted, BR8ES irridium=BR8EIX. Unrestricted BR9ES irridium=BR9EIX
    Electrode gap = 0.6 to 0.7mm
    Drive chain slack = 25 to 30 mm
    Brake pad wear limit = 1mm
    Transmission oil = 10W40 (suitable for wet clutch) or fully synth 75W-90 gear oil
    Brake fluid = Dot 5 or Dot 5.1 (DO NOT USE DOT 4!)

    TORQUE SETTINGS;
    Brake caliper mounting bolt = 22nm
    Coolant drain bolt = 6nm
    Exhaust pipe and mounting bolts = 12nm
    Fork clamp bolt (Top yoke) = 25nm
    Transmission oil drain plug = 18nm
    Oil pump mounting bolts = 8nm
    Rear axle nut = 80nm
    Spark plug = 20nm
    steering stem nut = 80nm
    Radiator bracket mount bolt = 7nm
    Water pump cover bolts = 6nm
    Alternator cover bolts = 2nm
    Clutch lever clamp + pinch bolt = 12nm
    Gear lever pivot bolts = 12nm
    Passenger footrests bracket = 24nm
    Rear master cylinder mounting bolts = 10nm
    Rear sub-frame mounting bolts = (upper) 47nm (Lower) 24nm
    Riders footrest bracket bolts = 25nm
    Handlebar end-weight bolts = 10nm
    Fork top cap bolts = 5nm
    Fork clamp bolts = 25nm
    Front sprocket cover bolts = 5nm
    Rear brake pedal pivot bolt = 12nm
    Rear shock absorber linkage bolts = 48nm
    Sidestand pivot bolt = 25nm
    Swingarm pivot adjuster = 3nm
    Swingarm pivot adjuster locknut = 35nm
    Swingarm pivot bolt = 70nm
    Front axle pinch bolt = 8nm

    Thats most of them, would be nice to get this into a sticky scene as it took me so long! If anyone needs any more specs/settings/electrical/mechanic readings comment below
    Last edited by RS_Roadrage; 05-03-2013 at 01:46 AM.
    RS 50 2004
    new stainless steel brake lines
    Giannelli race exhaust
    0.30 reeds
    stock air box
    polished Cylinder
    (BR9EIX)
    (82 main jet)

    tinted screen

  2. #2
    apriliaforum expert chrism15's Avatar
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    this should be made a sticky.

    if someone has a manuel for the 06 > 2011 models too then that would be usefull!!

    thanks for posting RS_Roadrage
    Engine Always Screaming!

    Its Not What You Ride Its How You Ride It

  3. #3
    apriliaforum expert RS_Roadrage's Avatar
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    Ill try get the newer ones up in the next week or so , this will also be in a different thread and hopefully a sticky too
    RS 50 2004
    new stainless steel brake lines
    Giannelli race exhaust
    0.30 reeds
    stock air box
    polished Cylinder
    (BR9EIX)
    (82 main jet)

    tinted screen

  4. #4
    apriliaforum expert chrism15's Avatar
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    Quote Originally Posted by RS_Roadrage View Post
    Ill try get the newer ones up in the next week or so , this will also be in a different thread and hopefully a sticky too
    unless you changed the title to 99 - 05 models and 06 - 2011 models RS50 specifications and info
    Engine Always Screaming!

    Its Not What You Ride Its How You Ride It

  5. #5
    apriliaforum expert RS_Roadrage's Avatar
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    May do, i just want to get all the specs first!
    RS 50 2004
    new stainless steel brake lines
    Giannelli race exhaust
    0.30 reeds
    stock air box
    polished Cylinder
    (BR9EIX)
    (82 main jet)

    tinted screen

  6. #6
    apriliaforum prov-nov
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    Quote Originally Posted by chrism15 View Post
    this should be made a sticky.

    if someone has a manuel for the 06 > 2011 models too then that would be usefull!!

    thanks for posting RS_Roadrage
    i think i have a manuel for 06>11 somewhere ill try look it out i have one 1999>2005 and 2006>2011 all look for them both

  7. #7
    Tecnologia Reparto Corse RS_Patrick's Avatar
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    PMed you Roadrage with some corrected info.

  8. #8
    apriliaforum newb
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    Quote Originally Posted by RS_Roadrage View Post
    Fuel = unleaded fuel minimum 95 RON
    Tyre pressures = Front = 1.7-1.9 bar,Rear = 1.9-2.1 bar
    Piston ring end gap (NEW) = 0.15 - 0.30mm (Service limit) = 1.0mm
    Spark plug = Restricted, BR8ES irridium=BR8EIX. Unrestricted BR9ES irridium=BR9EIX
    Electrode gap = 0.6 to 0.7mm
    Drive chain slack = 25 to 30 mm
    Brake pad wear limit = 1mm
    Transmission oil = 10W40 (suitable for wet clutch) or fully synth 75W-90 gear oil
    Brake fluid = Dot 5 or Dot 5.1 (DO NOT USE DOT 4!)

    TORQUE SETTINGS;
    Brake caliper mounting bolt = 22nm
    Coolant drain bolt = 6nm
    Exhaust pipe and mounting bolts = 12nm
    Fork clamp bolt (Top yoke) = 25nm
    Transmission oil drain plug = 18nm
    Oil pump mounting bolts = 8nm
    Rear axle nut = 80nm
    Spark plug = 20nm
    steering stem nut = 80nm
    Radiator bracket mount bolt = 7nm
    Water pump cover bolts = 6nm
    Alternator cover bolts = 2nm
    Clutch lever clamp + pinch bolt = 12nm
    Gear lever pivot bolts = 12nm
    Passenger footrests bracket = 24nm
    Rear master cylinder mounting bolts = 10nm
    Rear sub-frame mounting bolts = (upper) 47nm (Lower) 24nm
    Riders footrest bracket bolts = 25nm
    Handlebar end-weight bolts = 10nm
    Fork top cap bolts = 5nm
    Fork clamp bolts = 25nm
    Front sprocket cover bolts = 5nm
    Rear brake pedal pivot bolt = 12nm
    Rear shock absorber linkage bolts = 48nm
    Sidestand pivot bolt = 25nm
    Swingarm pivot adjuster = 3nm
    Swingarm pivot adjuster locknut = 35nm
    Swingarm pivot bolt = 70nm
    Front axle pinch bolt = 8nm

    Thats most of them, would be nice to get this into a sticky scene as it took me so long! If anyone needs any more specs/settings/electrical/mechanic readings comment below
    front and rear disk torques would be great if you have them

  9. #9
    apriliaforum newb
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    What is the exact oil to fuel ratio for the RS 50 year 2000?

    Anyone know the exact oil to fuel mixing ratio for the Aprilia 2000 RS50?

    Thanks

    Quote Originally Posted by RS_Roadrage View Post
    Fuel = unleaded fuel minimum 95 RON
    Tyre pressures = Front = 1.7-1.9 bar,Rear = 1.9-2.1 bar
    Piston ring end gap (NEW) = 0.15 - 0.30mm (Service limit) = 1.0mm
    Spark plug = Restricted, BR8ES irridium=BR8EIX. Unrestricted BR9ES irridium=BR9EIX
    Electrode gap = 0.6 to 0.7mm
    Drive chain slack = 25 to 30 mm
    Brake pad wear limit = 1mm
    Transmission oil = 10W40 (suitable for wet clutch) or fully synth 75W-90 gear oil
    Brake fluid = Dot 5 or Dot 5.1 (DO NOT USE DOT 4!)

    TORQUE SETTINGS;
    Brake caliper mounting bolt = 22nm
    Coolant drain bolt = 6nm
    Exhaust pipe and mounting bolts = 12nm
    Fork clamp bolt (Top yoke) = 25nm
    Transmission oil drain plug = 18nm
    Oil pump mounting bolts = 8nm
    Rear axle nut = 80nm
    Spark plug = 20nm
    steering stem nut = 80nm
    Radiator bracket mount bolt = 7nm
    Water pump cover bolts = 6nm
    Alternator cover bolts = 2nm
    Clutch lever clamp + pinch bolt = 12nm
    Gear lever pivot bolts = 12nm
    Passenger footrests bracket = 24nm
    Rear master cylinder mounting bolts = 10nm
    Rear sub-frame mounting bolts = (upper) 47nm (Lower) 24nm
    Riders footrest bracket bolts = 25nm
    Handlebar end-weight bolts = 10nm
    Fork top cap bolts = 5nm
    Fork clamp bolts = 25nm
    Front sprocket cover bolts = 5nm
    Rear brake pedal pivot bolt = 12nm
    Rear shock absorber linkage bolts = 48nm
    Sidestand pivot bolt = 25nm
    Swingarm pivot adjuster = 3nm
    Swingarm pivot adjuster locknut = 35nm
    Swingarm pivot bolt = 70nm
    Front axle pinch bolt = 8nm

    Thats most of them, would be nice to get this into a sticky scene as it took me so long! If anyone needs any more specs/settings/electrical/mechanic readings comment below

  10. #10
    Tecnologia Reparto Corse RS_Patrick's Avatar
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    about 1:35.

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  12. #12
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    http://www.fys.ku.dk/~andersx/Worksh...20-%20RS50.pdf now tell me what crank oil do i use lol i have got 15w/40 is this ok?

  13. #13
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    just dont want to blow myself up if i use the wrong crank oil lmao
    Last edited by tuonohono36; 04-11-2014 at 01:16 PM. Reason: wrong reply

  14. #14
    Tecnologia Reparto Corse RS_Patrick's Avatar
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    what crank oil?

    Its gearbox oil what you put in the gearbox, and theres 2 stroke oil wich (automaticly) gets mixed with the feul.

    Gearbox oil is listed here, Fully Syntetic 75W-90 Gearoil suitable for Wet Clutch, Or Fully Syntetic 10W-40 4T Motorcycle oil for use with Wet Clutch (Do NOT Ever use Car Engine Oil!!!)

    for example Castrol Power 1 Racing 4T 10W-40 would be a really good oil to use.

    2 Stroke oil should be Fully Syntetic 2 Stroke oil suitable for Autolube/Oilinjection systems.

    for example Castrol Power 1 Racing 2T would be a really good oil to use.

  15. #15
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    castrol gtx 10w-40 a3/b4. but this got put into the crank area thinking that it needed new oil because there was oil inside it when i had bought the bike and drained it out.spudgun advized me there should not be oil inside the crank as the oil gets fed into the manifold.so i emptied the new stuff i put in and since i have done that it goes to start up.frickin confused lol good job i never put the oil into the back tank lol
    rs 50 tuono bought from cornwall in 2013 600.having being delivered with a peice of paper of problems on it.i had to rebuild engine.after last owner reckons he did it himself lol.hmm worn piston rings .worn barrel outlet.broken left suspension dust cover.loose controllers.leaking suspension spring.back tyre punctured n flat front tyre worn and past limit..hardly any gasket seals on bike should of been in spares n repair on ebay rather than working bike with minor problems..started project in may 2013 its now april 2014 and still going lolnow i have resprayed fairings red and frame silver.brake calipers gold..all new parts put on.including gasket seals.still saving for a front tyre and repair of back tyre.

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