RSV1000 Mille Torque Specs
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Engine |
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Fastening of engine to frame |
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| Description | Qty | Screw/ Nut |
Nm |
ft-lb | Note |
| Front connection | 2+2 | M10 | 40 | 29.5 | |
| Left-side upper and lower rear connection | 2 | M10 | 50 | 36.8 | |
| Adjusting bush right-side upper and lower rear connection | 2 | M20x1.5 | 12 | 8.8 | |
| Lock ring right-side upper and lower rear connection | 2 | M20x1.5 | 50 | 36.8 | |
| Screw right-side upper and lower rear connection | 2 | M10 | 50 | 36.8 | |
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Elements fastened to the engine |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Engine oil inlet flange | 2 | M6 | 12 | 8.8 | |
| Engine oil drain plug | 2 | M6 | 12 | 8.8 | |
| Rear brake lever mount fastening | 1 | M6 | 10 | 7.4 | |
| Rear brake lever mount fastening | 1 | M8 | 17 | 12.5 | |
| Rear brake pump mount fastening | 2 | M8 | 17 | 12.5 | |
| Pinion fastening | 1 | M10 | 50 | 36.8 | |
| Clutch control cylinder fastening | 3 | M6 | 12 | 8.8 | |
| Pinion case fastening | 3 | M6 | 6 | 4.4 | |
| Fastening of fuel delivery pipe to throttle body | 1 | M12x1.5 | 22 | 16.2 | |
| Coolant drain screw | 1 | M6 | 10 | 7.4 | |
| Coolant thermistors | 2 | M14 | 30 | 22.1 | |
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Driving shaft, countershaft, gearshift |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Positioning lever / positioning disc | 2 | Screw T.C.E.I. M6 x 20 | 11 | 8.1 | L243 |
| Differential shaft under KS | 1 | Nut M22 x 1.5 | 150 | 110.5 | |
| KS driving shaft | 1 | Nut M33 x 1.5 | 230 | 169.5 | L243 |
| Countershaft under MS | 1 | Screw T.C.E.I. M10 x 20 | 50 | 36.8 | L648 |
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Oil Pump |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Oil pump | 1 | M12 x 1.5 | L648 | ||
| Oil pump casing | 1 | L574 | |||
| Oil pump lid | 4 | Screw T.C.E.I. M6 x 45 | 11 | 8.1 | |
| Clutch | |||||
| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Secondary KS shaft | 1 | Nut M24 x 1.5 | 170 | 125.3 | L648 |
| Clutch spring | 6 | Screw T.E. M6 x 25 | 11 | 8.1 | |
| Disengagement rod | 1 | Locking nut M12 | 30 | 22.1 | |
| Complete diaphragm ring | 8 | Screw T.C.E.I. M5 x 20 | 5 | 3.7 | |
| Clutch gear / clutch housing | 3 | Screw T.E. M8 x 16 | 30 | 22.1 | L648 |
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Head, cylinders |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Camshaft support / head "1" (front) | 8 | Screw T.C.E.I. M6 x 30 | 11 | 8.1 | |
| Head "1" (front) | 2 | Exhaust pipe M18 x 1.5 | manual tightening | L243 | |
| Head "2" (rear) | 1 | Exhaust pipe M18 x 1.5 | manual tightening | L243 | |
| Camshaft support / head "2" (rear) | 4 | Screw T.C.E.I. M6 x 30 | 11 | 8.1 | |
| Camshaft support / head "2" (rear) | 2 | Screw T.C.E.I. M6 x 45 | 11 | 8.1 | |
| Camshaft support / head "2" (rear) | 2 | Screw T.C.E.I. M6 x 55 | 11 | 8.1 | |
| Head "2" (rear) | 1 | Plug screw M18 x 1.5 | manual tightening | L243 | |
| Head / exhaust | 6 | Stud bolt M8 x 16/20 | 10 | 7.4 | L648 |
| Head "2" (rear) | 1 | Angular union | L574 | ||
| Head / case | 8 | Stud bolt M10 x 171 | 10 | 7.4 | L243 |
| Cylinder / head non varnished cylinder version | 8 | M8 x 45 | 28-30 | 20.6-22.1 | |
| Cylinder / head varnished cylinder version | 8 | M8 x 45 | 25-28 | 18.4-20.6 | |
| Head / stud bolt not varnished head version | 8 | Nut M10 | 58 | 42.7 | |
| Head / stud bolt varnished head version | 8 | Nut M10 | 50-55 | 36.8- 40.5 | |
| Head / stud bolt varnished version with nut on outer side | 8 | Nut M10 | 58 | 42.7 | |
| Head / chain compartment | 4 | Screw T.C.E.I. M6 x 100 | 12 | 8.8 | |
| Head "2" (rear) / bearing flange | 2 | Screw T.E. M6 x 35 | 11 | 8.1 | |
| Head "2" (rear) / bearing flange | 2 | Screw T.E. M6 x 20 | 11 | 8.1 | |
| Head "2" (rear) / differential transmission - exhaust camshaft | 3 | Screw T.E. M6 x 14 | 11 | 8.1 | L243 |
| Drive gear / induction camshaft | 6 | Screw T.C.E.I. M6 x 11.5 | 11 | 8.1 | L243 |
| Head "1" (front) / gear - exhaust camshaft | 3 | Screw T.C.E.I. M6 x 11.5 | 11 | 8.1 | L243 |
| Head "2" (rear) / differential transmission upper side | 1 | Nut M14 x 1 | 50 | 36.8 | L243 |
| Valve cover | 10 | Spacer screw M6 x 23 | 9 | 6.6 | |
| Head "1" (front) / chain guide shoe | 2 | Spacer screw M6 x 16 | 11 | 8.1 | |
| Head | 4 | Spark plug | 18 | 13.3 | |
| Induction flange | 4 | Screw T.C.E.I. M8 x 25 | 19 | 14.0 | |
| Cylinder / chain tightener | 2 | Plug screw M16 x 1.5 | 30 | 22.1 | |
| Head "1" (front) | 1 | Coolant temp. thermistor | 20 | 14.7 | |
| Head "2" (rear) | 1 | Coolant temp. thermistor | 20 | 14.7 | |
| Cylinder bracket support shoe | 2 | Screw T.C.E.I. M10 x 40 | 40 | 29.5 | |
| Cylinder bracket support shoe | 2 | Nut M10 | 40 | 29.5 | L243 |
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Ignition system, starter motor |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Driving shaft position sensor / flywheel cover | 2 | Taptite screw M6 x 16 | 11 | 8.1 | |
| Flywheel cover / generator | 3 | Screw T.C.E.I. M6 x 40 | 11 | 8.1 | L243 |
| Magnetic gear - unidirectional case | L648 | ||||
| Free wheel flange | 3 | Screw T.C.E.I. M8 x 16 | 30 | 22.1 | L648 |
| Magnetic gear cone | L648 | ||||
| Ignition / driving shaft | 1 | Screw T.C.E.I. M6 x 30 | 130 | 95.8 | L648 |
| Ignition device cover / MS casing | 12 | Screw T.C.E.I. M6 x 35 | 11 | 8.1 | |
| Ignition device cover | 1 | Plug screw M24 x 1.5 | 3 | 2.2 | |
| Camshaft position sensor / head "1" (front) | 2 | Taptite screw M5 x 12 | 4 | 2.9 | L243 |
| Starter motor | 2 | Screw T.C.E.I. M6 x 30 | 11 | 8.1 | |
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Clutch cover, coolant pump |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Coolant pump | 1 | Impeller | manual tightening | ||
| Clutch cover | 1 | Oil pressure switch M10 x 1 | 15 | 11.1 | L243 |
| Coolant pump casing | 1 | Screw T.C.E.I. M6 x 25 | 11 | 8.1 | |
| Coolant pump casing | 3 | Screw T.C.E.I. M6 x 55 | 11 | 8.1 | L243 |
| Clutch cover | 11 | Screw T.C.E.I. M6 x 35 | 11 | 8.1 | |
| Clutch cover | 3 | Screw T.C.E.I. M8 x 40 | 19 | 14.0 | |
| Clutch cover | 1 | Screw T.C.E.I. M8 x 65 | 19 | 14.0 | |
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Rear Fork |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fork pin metal ring | 1 | M30 x 1.5 | 12 | 8.8 | |
| Fork pin lock ring | 1 | M30 x 1.5 | 60 | 44.2 | |
| Fork pin nut | 1 | M20 x 1.5 | 90 | 66.3 | |
| Caliper mount locking pin | 1 | M12 | 50 | 36.8 | L243 |
| Chain tightener screw and nut | 1+1 | M8 | manual tightening | ||
| Brake pipe grommet fastening | 2 | M5 | 4 | 2.9 | |
| Chain case fastening | 2 | M5 | 4 | 2.9 | |
| Chain tightener shoe fastening | 2 | M5 | 2 | 1.5 | |
| Rear mudguard fastening | 2+2 | M5 | 3 | 2.2 | |
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Side Stand |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fastening of stand plate to frame | 2 | M10 | 40 | 29.5 | |
| Stand fastening pin | 1 | M10 x 1.25 | 10 | 7.4 | |
| Switch fastening screw | 1 | M6 | 10 | 7.4 | |
| Lock nut | 1 | M10 x 1.25 | 25 | 18.4 | |
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Front Suspension |
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Front fork |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fastening of upper plate on fork tubes | 1+1 | M8 | 25 | 18.4 | |
| Fastening of upper plate on fork tubes | 2+2 | M8 | 25 | 18.4 | |
| Steering head metal ring | 1 | M35 x 1 | 40 | 29.5 | |
| Steering head lock ring | 1 | M35 x 1 | manual tight plus 90 degrees | ||
| Upper plate fastening bush | 1 | M29 x 1 | 80 | 59.0 | |
| Lower plate travel-end bush fastening screw | 1+1 | M8 | 22 | 16.2 | |
| Closing of fork / wheel pin clamps | 2+2 | M8 | 22 | 16.2 | |
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Steering Shock Absorbers |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fastening of shock absorb collar on dashboard/front fairing mount | 1 | M6 | 12 | 8.8 | |
| Tube end lock nut | 1 | M8 | 12 | 8.8 | |
| Screw fastening collar on shock absorber tube on lower plate | 1 | M5 | 5 | 3.7 | |
| Fastening of shock absorber tube on lower plate | 1 | M6 | 12 | 8.8 | |
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Rear Suspension |
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Shock absorber |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fastening of shock absorber to frame | 1 | M10 | 50 | 36.8 | |
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Linkage |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fastening of single connecting rod to frame | 1 | M10 | 50 | 36.8 | |
| Fastening of single/double connecting rod to frame | 1 | M10 | 50 | 36.8 | |
| Fastening of double connecting rod fork | 1 | M10 | 50 | 36.8 | |
| Fastening of double connecting rod / shock absorber | 1 | M10 | 50 | 36.8 | |
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Electrical System |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fastening of battery clamping bracket | 1 | M6 | 12 | 8.8 | |
| Fastening of horn mount | 1 | M8 x 1.25 | 25 | 18.4 | |
| Fastening of speed sensor on rear brake caliper mount | 1 | M6 | 12 | 8.8 | |
| Fastening of rear indicators | 2 | M6 | 2-3 | 1.5-2.2 | |
| Fastening of electronic unit protection case | 3 | SWP3.9 | 1 | 0.7 | |
| Fastening of voltage regulator | 2 | M6 | 12 | 8.8 | |
| Fastening of front indicators | 2 | M6 | 2-3 | 1.5-2.2 | |
| Fastening of coil to mount | 8 | M5 | 5 | 3.7 | |
| Fastening of rear light to rear fairing end | 2 | SWP3.9 | 1.5 | 1.1 | |
| Fastening of headlight to front fairing | 3 | SWP3.9 | 1.5 | 1.1 | |
| Fastening of headlight to front fairing | 1 | M6 | 4 | 2.9 | |
| Fastening of relay box to dashboard/front fairing mount | 2 | M6 | 4 | 2.9 | |
| Fastening of fuse box to dashboard/front fairing | 2 | M6 | 3 | 2.2 | |
| Fastening of earth to frame | 1 | M6 | 12 | 8.8 | |
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Air Filter Casing |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fastening of air filter casing cover | 7 | M5 | 4 | 2.9 | |
| Fastening of air filter casing to throttle body | 6 | M6 | 8 | 5.9 | |
| Fastening of intake conveyors | 4 | SWP3.9 | 1 | 0.7 | |
| Fastening of air sensor support plate | 1 | SWP3.9 | 1.5 | 1.1 | |
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Front Wheel |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Wheel pin nut | 1 | M25 x 1.5 | 80 | 59.0 | |
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Rear Wheel |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fastening of sprocket on sprocket holder | 5 | M10 | 50 | 36.8 | |
| Wheel pin nut | 1 | M25 x 1.5 | 120 | 88.4 | |
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Cooling System |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Thermal switch on 3-way manifold | 1 | M14 x 1.5 | 30 | 22.1 | L572 |
| Fastening of electrofan mount | 2+2 | M6 | 6 | 4.4 | |
| Fastening of electrofan motor to mount | 3+3 | M4 | 2 | 1.5 | L243 |
| Radiator coolant drain screws | 1+1 | M6 | 10 | 7.4 | L572 |
| Fastening of expansive tank to coils mount | 2 | M6 | 10 | 7.4 | |
| Fastening of expansion tank cap | 1 | M28 x 3 | manual tightening | ||
| Fastening of coolant filler neck | 1 | M6 | 10 | 7.4 | |
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Braking Systems |
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Front system |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fastening of right and left brake caliper | 2+2 | M10 x 1.25 | 50 | 36.8 | |
| Fastening of brake fluid tank | 1 | M6 | 5 | 3.7 | |
| Fastening of brake fluid tank bracket | 1 | M6 | 12 | 8.8 | |
| Fastening of brake discs | 6+6 | M8 | 30 | 22.1 | L243 |
| Fastening of front brake pipe | 1 | M10 x 1 | 20 | 14.7 | |
| Fastening of brake fluid bleeder | 3 | M10 x 1 | 10 | 7.4 | |
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Rear system |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Brake caliper fastening | 2 | M8 | 25 | 18.4 | |
| Brake lever pin | 1 | M8 | 15 | 11.1 | L243 |
| Fastening of brake fluid tank | 1 | M5 | 1 | 0.7 | |
| Brake pump fastening | 2 | M6 | 12 | 8.8 | |
| Brake rod lock nut | 1 | M6 | manual tightening | ||
| Brake disc fastening | 5 | M8 | 30 | 22.1 | L243 |
| Brake pipe fastening | 1 | M10 x 1 | 20 | 14.7 | |
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Clutch Control |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fastening of clutch fluid pipe | 1 | M10 x 1 | 20 | 14.7 | |
| Fastening of fluid tank bracket | 1 | M6 | 12 | 8.8 | |
| Fastening of clutch fluid tank on mount | 1 | M5 | 3 | 2.2 | |
| Clutch fluid bleeder | 1 | M10 x 1 | 10 | 7.4 | |
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Exhaust System |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fastening of exhaust pipes to engine | 3+3 | M8 | 25 | 18.4 | |
| Exhaust silencer fastening | 1 | M8 | 25 | 18.4 | |
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Fuel Tank |
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Fuel pump flange |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fuel return fitting | 1 | M6 | 6 | 4.4 | L243 |
| Fastening of pump mount to flange | 3 | M5 | 4 | 2.9 | |
| Fastening of electric terminals on flange | 2 | M5 | 5 | 3.7 | |
| Closing of fuel return | 1 | M6 | 10 | 7.4 | L243 |
| Fastening of fuel delivery pipe on flange | 1 | M12 x 1.5 | 22 | 16.2 | |
| Petrol level sensor on pump mount | 2 | SWP 2.9 x 12 | 1.5 | 1.1 | |
| Fastening of fuel pump cables on flange | 2 | M6 | 10 | 7.4 | |
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Tank |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fastening of cap on tank | 3 | M5 | 5 | 3.7 | |
| Fastening of fuel pump flange on tank | 8 | M5 | 7 | 5.2 | |
| Fastening of tank front on frame | 2 | M6 | 12 | 8.8 | |
| Fastening of tank rear on mount | 1 | M6 | 12 | 8.8 | |
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Engine Oil Tank and Radiator |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Tank upper fastenings screw | 1 | M6 | 10 | 7.4 | |
| Tank fastening nuts | 2 | M6 | 10 | 7.4 | |
| Oil filter | 1 | M20 x 1.5 | 30 | 22.1 | |
| Oil drain plug | 1 | M8 | 15 | 11.1 | |
| Oil level pipe fittings | 2 | M10 x 1 | 20 | 14.7 | |
| Radiator astening screws | 3 | M6 | 12 | 8.8 | |
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Frame / Fairings |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Radiator spoiler fastening | 3 | M6 | 5 | 3.7 | |
| Fastening of number plate holder to rear mudguard extension | 2 | M5 | 2 | 1.5 | |
| Fastening of reflector holder to number plate holder | 2 | M5 | 6 | 4.4 | |
| Front mudguard fastening | 4 | M5 | 5 | 3.7 | |
| Rearview mirror fastening screws | 1+1 | M6 | 8 | 5.9 | |
| Fastening of rearview mirror mounts and front fairing to mount | 4 | M6 | 5 | 3.7 | |
| Lower fastening of front fairing to conveyors | 2 | M5 | 4 | 2.9 | |
| Lower fastening of front fairing (on upper part) | 2 | M5 | 4 | 2.9 | |
| Fastening of conveyor covers | 14 | SWP 3.9 | 2 | 1.5 | |
| Fastening of conveyors to frame and mount | 6 | M6 | 5 | 3.7 | |
| Fastening of side fairing upper panel | 2+2 | M5 | fr1 | 0.7 | |
| Fastening of side fairing upper panel | 2+2 | M5 | rear2 | 1.4 | |
| Fastening of dashboards upper protection moulding | 4 | M5 | 2 | 1.5 | |
| Fastening of lower fairing to frame | 4 | M6 | 5 | 3.7 | |
| Fastening of silencer protection to lower fairing | 2 | M6 | 5 | 3.7 | |
| Fastening of sides | 4 | M6 | 5 | 3.7 | |
| Fastening of saddle support bush and lower moulded cover | 2 | M6 | 5 | 3.7 | |
| Fastening of saddle support lower moulded cover | 4 | M6 | 4 | 2.9 | |
| Fastening of rear fairing to saddle support lower molded cover | 6 | M5 | 2 | 1.5 | |
| Fastening of rear fairing end to rear fairing | 2+2 | M5 | upper 5 | 3.7 | |
| Fastening of rear fairing end to rear fairing | 2+2 | M5 | lower 3 | 2.2 | |
| Fastening of rear fairing / passenger grab strap | 2 | M6 | 12 | 8.8 | |
| Fastening of internal fairing and side fairing | 8 | SWP 2.9 x 12 | 1 | 0.7 | |
| Fastening of dashboard to mount | 3 | M6 | 5 | 3.7 | |
| Fastening of rider's saddle | 2 | M6 | 12 | 8.8 | |
| Fastening of rider's saddle front mount | 4 | M6 | 12 | 8.8 | |
| Fastening of passenger seat lock | 2 | M6 | 10 | 7.4 | |
| Fastening of passenger seat lock key-operated control | 2 | M6 |
12 |
8.8 | |
| Fastening of passenger footrest supports | 4 | M8 | 25 | 18.4 | |
| Fastening of rider's footrest supports | 4 | M8 | 25 | 18.4 | |
| Fastening of rider's footrest protection | 4 | M5 | 6 | 4.4 | |
| Fastening of rear mudguard | 4 | M5 | 6 | 4.4 | |
| Fastening of saddle support | 4 | M10 | 50 | 36.8 | |
| Fastening of coil mounts | 4 | M6 | 12 | 8.8 | |
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Right/Left Handlebars and Controls |
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| Description | Qty | Screw/ Nut | Nm | ft-lb | Note |
| Fastening of anti-vibration weights | 2 | M6 | 12 | 8.8 | |
| Anti-vibration weights metal ring | 2 | M18 x 1 | 35 | 25.8 | |
| Fastening of right/left handlebars to the fork | 2 | M8 | 25 | 18.4 | |
| Handlebars lock screw | 2 | M6 | 12 | 8.8 | |
| Fastening of left dimmer switch | 1 | M5 | 1.5 | 1.1 | |
| Fastening of right dimmer switch | 1 | M4 | 1 | 0.7 | |
| Fastening of front brake lever | 2 | M5 | 8 | 5.9 | |
| Fastening of clutch lever | 2 | M5 | 8 | 5.9 | |
Note: L stands for Loctite Threadlocker. Use the appropriate type listed.
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