Page 1 of 17 12311 ... LastLast
Results 1 to 15 of 245

Thread: Performance mods for the Tuono V4

  1. #1
    apriliaforum member scott2ride's Avatar
    Join Date
    Jul 2003
    Location
    Auckland, New Zealand
    Posts
    5,940

    Performance mods for the Tuono V4, plus other things you should know!

    Heres a list of performance modifications, ideas & good general information for your Tuono V4.

    No need to read the whole thread as this 1st post is updated with new info. But feel free to ask questions or add ideas & suggestions.

    Performance Mods.

    1. Slip-on exhaust.
    Eg: Werkes GP, Leo Vince, Austin Racing GP2, Akrapovic etc. Add great sound & a little performance. 2-6hp at best.
    Its best to optimise fuel & ign if you install a pipe. The race map or ECU is the cheapest and currently best way to improve fueling. Remember, fuel & stock maps sometimes differ between countries, & generally speaking a slipon or full system will make the V4 faster & feel smoother, especially with the race map.

    NOTE: The 'Aprilia' Akra exhaust is more expensive than buying the Akra elsewhere. But the "Aprilia" Akra from an Aprilia Dealer also comes with a code to unlock your ECU & load the RACE map. Buying the Akra separately doesnt give the code so to get the remap you have to buy race ecu as an extra cost.

    Aprilia Akra comes with RACE ECU unlock code. The NON Aprilia Akra has no code so standard mapping.

    'Core' the stock pipe. Its simple & will give performance gains similar to a slip-on while maintaining the standard look. Either remove the Cat from the entry to the slipon. or cut that bit of pipe off & replace with a clean link pipe. Note: the perforated core in the stock pipe actually tapers down in size. Ie, the pipe is wider where the gasses enter the muffler & narrower on exit. This is not ideal for max hp as gasses are expanding as they cool. It may make the bike quieter? But none the less it is a cheap way to get a free flowing exhaust.

    2. Performance Air filter.
    DONT buy the RSV4 filter. It doesn't fit the Tuono V4! But the 2004-2010 RSV1000 filter DOES FIT. (go figure!)
    The RSV4 filter can be adapted to fit using RSV4 parts 13:* 858877 & *17 : 858878 from rsv4 airbox

    3. Race ECU.
    Your warranty will NOT be void as it is an Aprilia accessory. It is a std ECU but is loaded with the non emissions regulated race map.
    The Tuono & RSV4 have the same ECU, but different maps).
    Use it with free flowing exhaust.

    Buy ECU for $800 or get your existing ecu remapped by AF1 for $400. Buy the Akra slipon or full system and you get the race map upgraded into your stock ECU (Making it the same as the RACE ECU). Your local dealer may also be able to upgrade to the RACE map if they know the secrets.

    The RACE mapping changes parameters such as fueling & timing & throttle response PLUS the ride-by-wire parameters that manage acceleration & engine braking effects. Flapper is also disabled and can be removed (servo included). But only remove the servo if you have RACE map. See Flapper mod further down. Fuel economy appears to be better with race map as well.

    The 3 modes of Road, Sport & Race are retained, but with better mapping etc. Your warranty is NOT void with the race map.

    4. Air Fuel custom map.
    Power Commander 5 PCv or Bazzaz? Similar end result & with use of a dyno & a good tuner you can get an excellent custom map for your bike & its mods.

    Remember, the tuono only has half the number of injectors as the rsv4. So don't buy the rsv4 pcv or you will spend way too much $ & its not an easy fit. Tuono v4 pcv is available. Also check RapidBike tuning module as it is like PC but also can adjust timing, which PCV cant. With RapidBike unit a RACE ECU may not be needed at all at timing can be adjusted..

    PCv and Rapid Bike also has the Auto Tune module & it enables you to create "on road" custom maps & to tune the bike & create the maps yourself. This can be better than custom maps if done right & certainly cheaper. It also enables you to remap 'free' if you make changes to the bike.

    5. Flapper Valve in the exhaust.
    Its in the end of the headers where the slip-on attaches. Its for noise reduction rather than midrange. Removing the stock muffler does not remove the flapper as it is in the headers. Disable it by simply disconnecting the cables at one end. This is a 10 min job. Gives better sound & arguably better performance. Try it, if you don't like then reconnect the cables. But you will like it.
    If you have the RACE map you can remove the servo. If you do this with the stock map you get service warning lights

    6. Intake & Airbox mods?
    Don't know of any yet, but it is a tiny airbox. Can't remove the lid unless you find somewhere else to put the ecu and there is fuckall chance of that as there is no room on the bike..

    Unlike the RSV1000 you can't remove the top of the air box and modify to get more airbox air volume because there are lots of electronics on the lid of the airbox.

    7. Velocity Stacks?
    These are the intake funnels inside your airbox. No news on these yet.

    8. Block off Plates.
    Used on the RSV4. Info and gains TBC

    9. Supercharger.
    Hmmmmm. Now we're talking. Wishful thinking and No one has done it that I know of, but it makes your willie twitch just thinking about it.

    10. Gearing
    How could I forget such an obvious & cheap mod. Dropping your gearing ratios will give more drive and acceleration. Front sprocket is 16 stock. Drop to 15. This also lengthens wheelbase a fraction. Alternatively leave front alone & add 2 teeth to the rear. Similar effect on performance & as it shortens the wheelbase she may be even easier to wheelie if you are so inclined. You dont need to break the chain. Just remove the rear wheel and replace the front sprocket.

    With 15/42 you can still achieve 268kph (165+mph). So you won't lose top speed, but will gain in acceleration.
    I didnt notice any increase in fuel use.

    BTW, both front & rear sprockets are the same as the old V2 Tuono & RSV1000 so you can replace with them.

    11. Suspension upgrades.
    This is a great way to help improve your speed in the corners... where it matters! An Ohlins or similar rear shock is a good upgrade. Forks are crap really, so getting them revalved is a good and cheap option.

    I had the Sachs forks & shock revalved & it transformed the bike. Bloody awesome. Just make sure your suspension guy knows his stuff. I used Robert Taylor In NZ and the results where excellent. It is now compliant and comfortable to ride, yet better controlled and has improved handling.

    Ohlins forks from the RSV DO fit the tuono. But rsv4 ohlins forks have better internals. However, if going to ohlins the fork diameter is not the same as the sachs. So you must get the LOWER triple clamp from the ohlins equipped rsv4. You can't use rsv triple clamps as the offsets are different. You wil also need to make or buy a little adapter to hose the traction control sensor. And easy mod though.

    The sachs forks have good potential. Revalved gives excellent results.

    The sachs shock is not height adjustable but it is easy to rebuild with ohlins internals. So if you are happy with the bikes turn in then just get a revalve done. I did... great result.

    My tuner put the Sachs shock on a shock Dyno and here are some facts as I recall them (I will get specs and figures). 1. The spring is NOT progressive like some on the RSV4. It is single rate (which is better). 2. There is WAY TOO MUCH low speed compression. 3. there is too much high speed compression. 4. rebound rates are... cant remember actually

    Incidentally, some time at the California Superbike School or Ron Haslem school etc will also improve those cornering speeds and lap times.

    12. Replace the wheels with Oz wheels off the rsv4 our the rsv or Tuono. All years. But later years are lighter. Perfect fit.

    Swap the brake rotors over & the aprc sensor plates. Easy.

    Note... when using RSV Oz wheels the rear sensor for aprc that sits on the swing arm needs to have a 1mm washer put under its securing bolt. This moves it 1 mm away from the sensor plate, otherwise it will rub on it & cause fault codes & traction control problems. If you forget to put the washer in and traction goes weird then turn traction control off till you get back from your ride.

    13. Raised Screen.
    MRA. $99 Nice screen with simple lines.
    Puig. Is the ugliest bastard you have ever seen. (mother-in-law aside!) Looks like a transformer
    Aprilia OEM touring screen is excellent but US$199.

    Bar Risers
    The Mana risers fit straight on and raise bar 1" & back 1

    LED Indicators
    Look great but NO resistor is needed as the ECU controls the flashing

    Some General info.

    The RSV & RSV4 wheels do fit the Tuono V4.

    If the spanner shows up on your dash don't panic. It appears prior to the service being due.

    If SERVICE shows up then get the bike in at your earliest convenience.

    If URGENT SERVICE appears... Well... Its obviously fucking urgent, so get to a shop really really fast before it blows up!

    CALIBRATION. You need to ReCalibrate after changing sprockets or Tyres

    Go into Menu screen on dash, scroll to Calibration, select by pressing mode button. Ride off & into 2nd gear. Screen shows "calibrating". Maintain a steady speed of 42kph (24 mph), +/- 2kph (1.25mph) for 10-20 seconds-until the calibrating screen automatically turns off & goes back to the regular screen. Now stop & turn off bike for at least 30 seconds. Then turn on, ride off... Recalibration complete!

    What more can you guys add & I'll update this original post. And here is my bike with LEDs, ventura rack, Workes pipe, Race ECU, Oz wheels and other stuff
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

Name:	2012-09-02 11.41.44 (Medium).jpg 
Views:	75 
Size:	230.9 KB 
ID:	202911  

    Click image for larger version. 

Name:	2012-08-22 11.28.12.jpg 
Views:	141 
Size:	65.6 KB 
ID:	202912  

    Last edited by scott2ride; 04-19-2013 at 04:42 PM. Reason: minor updates and sticky
    ScottyDog

    Linkage Tester !

    In The Garage

    1. Tuono V4 in super fast Yellow, 15/42, Werkes pipe, Race ECU, Oz Forged Wheels, Aprilia Touring Screen, Revalved Forks & Shock, heated grips, CRG Bar End mirrors, Ventura Rack, Carbon side fairings, Baher Intercom, Mana raised bars, Nitrous kit, super charger, shitty Chinese folding levers & a sticker that apparently makes me ride faster and a sore ass from the marginal seat...

    2. RSV Factory 2007 With full Carbon Fibre Fairings and other flashy shit. For sale if you're interested!

    3. GSXR750 K7 Track bike

  2. #2
    apriliaforum expert bartho's Avatar
    Join Date
    Jul 2003
    Location
    brussel Belgium
    Posts
    538
    I had the block off plates on the rsv4 factory and I had the impression he needed less fuel. So I m considering now to install them on my Tuono V4.
    bartho

  3. #3
    apriliaforum member scott2ride's Avatar
    Join Date
    Jul 2003
    Location
    Auckland, New Zealand
    Posts
    5,940
    More info on the block off plates please...
    ScottyDog

    Linkage Tester !

    In The Garage

    1. Tuono V4 in super fast Yellow, 15/42, Werkes pipe, Race ECU, Oz Forged Wheels, Aprilia Touring Screen, Revalved Forks & Shock, heated grips, CRG Bar End mirrors, Ventura Rack, Carbon side fairings, Baher Intercom, Mana raised bars, Nitrous kit, super charger, shitty Chinese folding levers & a sticker that apparently makes me ride faster and a sore ass from the marginal seat...

    2. RSV Factory 2007 With full Carbon Fibre Fairings and other flashy shit. For sale if you're interested!

    3. GSXR750 K7 Track bike

  4. #4
    apriliaforum Member stu_h's Avatar
    Join Date
    Dec 2011
    Location
    Melbourne AUS
    Posts
    141
    In the slip on section should mention the race ecu issue.

    ie. aprilia Akra exhaust $$$ comes with Ecu code
    NON aprilia Akra = no code.

    etc


    BTW ... good Idea...

    Once compiled maybe make it into a FAQ sticky.
    ================================
    Stu's travels
    Youtube channel

  5. #5
    apriliaforum member scott2ride's Avatar
    Join Date
    Jul 2003
    Location
    Auckland, New Zealand
    Posts
    5,940
    Quote Originally Posted by stu_h View Post
    In the slip on section should mention the race ecu issue.
    Done Oh, and can someone confirm if the Akropovich with ECU code is a slipon or is it the full system???
    ScottyDog

    Linkage Tester !

    In The Garage

    1. Tuono V4 in super fast Yellow, 15/42, Werkes pipe, Race ECU, Oz Forged Wheels, Aprilia Touring Screen, Revalved Forks & Shock, heated grips, CRG Bar End mirrors, Ventura Rack, Carbon side fairings, Baher Intercom, Mana raised bars, Nitrous kit, super charger, shitty Chinese folding levers & a sticker that apparently makes me ride faster and a sore ass from the marginal seat...

    2. RSV Factory 2007 With full Carbon Fibre Fairings and other flashy shit. For sale if you're interested!

    3. GSXR750 K7 Track bike

  6. #6
    apriliaforum prov-nov Tuonodownunder's Avatar
    Join Date
    Sep 2011
    Location
    Brisbane Australia
    Posts
    61
    Quote Originally Posted by scott2ride View Post
    Done Oh, and can someone confirm if the Akropovich with ECU code is a slipon or is it the full system???
    As I understand it Scotty it is available as a package with both slip on and full system.
    Past Bikes:-
    Ducati Monster 750
    Cagiva Raptor 1000
    Aprilia Tuono RSV1000
    KTM Superduke 990

    Current Bike:-
    Aprilia V4R APRC (Black)

  7. #7
    apriliaforum Member stu_h's Avatar
    Join Date
    Dec 2011
    Location
    Melbourne AUS
    Posts
    141
    Quote Originally Posted by Tuonodownunder View Post
    As I understand it Scotty it is available as a package with both slip on and full system.
    definately a package with the Slip on .. not sure on full system..

    My fear is that people will buy the cheap versions on ebay etc , not realising they cant get the map loaded etc ..
    same with all others of course..

    EDIT which is excactly what you said !
    ================================
    Stu's travels
    Youtube channel

  8. #8
    apriliaforum expert Micke65's Avatar
    Join Date
    Aug 2010
    Location
    Sweden
    Posts
    734
    I called aprilia sweden and asked , he said no need for race ecu with just slipon . Only for Whole system changed he said .

    I called dealer to dublecheck too he said the same thing and posted me an dyno with stock and with slipon ...

    this from an Rsv4 air/fuel .. differs almost 0 .

    They had tested with race ecu but did not se any diffrence he told me .

    Us bikes is another story ...
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

Name:	af_rsv4_aprc.jpg 
Views:	82 
Size:	147.9 KB 
ID:	183622  


  9. #9
    apriliaforum expert
    Join Date
    Sep 2008
    Location
    Staten Island, NY
    Posts
    689
    The ECU unlock code comes with both the slipon and the full system from Aprilia/Akrapovic. The slipon comes with two midpipes, one catalyzed, one is not, plus a noise tube and the ECU unlock code. I was looking at this VS the evo1 system. Then the Evo2 came out and I bought that for my RSV4. Was debating between full system and slipon if/when I get my Tuono. The four definite things that I will do are to swap the axial mount master cylinder for a radial mount, swap the two piece calipers for monoblocks with Z04 pads (assuming I keep stock rotors), ditch the cast wheels for forged (I lost 22lbs when I put the Mana and V4 n the same wheels) and ditch the sachs for Ohlins...
    Current bikes:
    2003 Mille-R nicely modified
    2004 Yamaha YZF-R1 not much stock stuff left
    2007 Vespa GT60 2.9 mile mint bike
    2009 Mana 850 "Factory" not much stock stuff left
    2011 RSV4 APRC not much stock stuff left

    Past Bikes
    1987 Yamaha FZ600
    1990 Kawasaki EX500
    1993 Kawasaki EX500
    1994 Kawasaki EX500
    2002 Suzuki SV650 Naked
    2003 Suzuki SV650S
    2004 Piaggio BV200
    2004 Piaggio LT-150
    2004 Yamaha R6
    2004 RSV2 Factory
    2004 Ducati 998 Matrix
    2006 Yamaha R6
    2007 Vespa GT200

    Coming soon
    MotoGuzzi V7 Racer (will have record kit)
    Aprilia Tuono V4
    Kawasaki GPZ900 (Top Gun Replica)
    CBR900RR (have period correct Ohlins and HRC exhaust)
    CB750
    BV350

  10. #10
    just another Aprilia fanatic amauri's Avatar
    Join Date
    Sep 2003
    Location
    Southern California between Los Angeles and OC
    Posts
    9,055
    Quote Originally Posted by Micke65 View Post
    I called aprilia sweden and asked , he said no need for race ecu with just slipon . Only for Whole system changed he said .

    I called dealer to dublecheck too he said the same thing and posted me an dyno with stock and with slipon ...

    this from an Rsv4 air/fuel .. differs almost 0 .

    They had tested with race ecu but did not se any diffrence he told me .

    Us bikes is another story ...


    The official word in writing from Aprilia Italy is that you can run the Akrapovic slipon without the Race map if you leave the db killer baffle in the muffler and you use the link pipe with Cat converter.
    It is clearly documented in Tech Bulletin #022-2009.

    Why anyone would want to install a slipon without also installing the performance optimized Akrapovic race map is still puzzling to me.
    Never accept mediocrity, always demand competence.

    Aprilia Moto Service 714 892-4056

  11. #11
    Max Lean Angle / Administrator Ed / AF1 Racing's Avatar
    Join Date
    Jun 2003
    Location
    New Braunfels, TX
    Posts
    6,745
    Quote Originally Posted by amauri View Post
    Why anyone would want to install a slipon without also installing the performance optimized Akrapovic race map is still puzzling to me.
    me too.....only the doubters have never ridden a bike with RACE mapping.
    AF1 Racing
    Ed Cook AF1 ed@af1racing.com
    AF1 Racing, inc / ApriliaForum.com
    Main New Braunfels dealership: 699 W San Antonio St, New Braunfels, TX 78130
    Austin Downtown Dealership: 304 E Cesar Chavez, Austin, TX 78701
    toll free:877-626-3966 direct:830-626-3966 fax:830-626-3969


    AF1 Racing Online Store

  12. #12
    apriliaforum member scott2ride's Avatar
    Join Date
    Jul 2003
    Location
    Auckland, New Zealand
    Posts
    5,940
    Quote Originally Posted by amauri View Post
    Why anyone would want to install a slipon without also installing the performance optimized Akrapovic race map is still puzzling to me.
    I suspect a lack of education is the problem.... And conflicting advice.

    Exhaust suppliers want to sell exhausts & don't want clients to think they have to buy an ecu as well. So they tell them they don't need to remap.

    Secondly, dealers tell them they don't need to remap as they dont have a solution at hand and also want to sell pipes.

    Thirdly, its a matter of cost.
    Last edited by scott2ride; 02-17-2012 at 01:01 AM.
    ScottyDog

    Linkage Tester !

    In The Garage

    1. Tuono V4 in super fast Yellow, 15/42, Werkes pipe, Race ECU, Oz Forged Wheels, Aprilia Touring Screen, Revalved Forks & Shock, heated grips, CRG Bar End mirrors, Ventura Rack, Carbon side fairings, Baher Intercom, Mana raised bars, Nitrous kit, super charger, shitty Chinese folding levers & a sticker that apparently makes me ride faster and a sore ass from the marginal seat...

    2. RSV Factory 2007 With full Carbon Fibre Fairings and other flashy shit. For sale if you're interested!

    3. GSXR750 K7 Track bike

  13. #13
    apriliaforum expert Micke65's Avatar
    Join Date
    Aug 2010
    Location
    Sweden
    Posts
    734
    Why anyone would want to install a slipon without also installing the performance optimized Akrapovic race map is still puzzling to me.
    I guess cus its no diffrence in performance . And Race map is not free seems to me like no Puzzling


    Show me some dyno who says otherwise in a Eu bike and you will make sense !!


    One other thing .. is it true that your warranty goes away with race map installed ?

    Found somthing when googled ..
    for Aprilia RSV4 09- & Tuono V4 2011-

    The Akrapovic RACING system on the APRILIA RSV4 2009-2012 & Tuono V4 2011-2012 is for race only with max. increased power of 6.4 HP at 6790 rpm. -Race only!- Not homologated.

    4>2>2 V4A System, 2 x Hexagonal-mufflers (350 mm sleeve length), with dB-Eater VTUV049.

    Exhaust may be mounted by choice either standard (with or without foot pegs). Clips are included.
    Not homologated. ! -Race only!-

    The race-mapping offered free of charge by Aprilia when buying a RSV 4 is not necessary according to Akrapovic. The Aprilia mapping is a pure race modus. Through this the usual modi (rain, street, race) are abolished.Once altered the mapping of Aprilia is fixed and may not be adapted or altered when riding on the street. The Aprilia mapping was tested by Akrapovic and found to be influencing the fuel dosing which is responsible for a smoother motor run between 7000 and 9000 rpm corresponding to the only difference to the standard mapping. Revolution and performance will not be changed essentially. Therefore it is recommended by Akrapovic to install a power commanders if the customer wants to change the motor control.

    - Please note- For any further important information regarding performance, mounting or configuration please see pdf-datasheet (Icon pdf).
    Last edited by Micke65; 02-16-2012 at 05:05 AM. Reason: new info

  14. #14
    apriliaforum Member stu_h's Avatar
    Join Date
    Dec 2011
    Location
    Melbourne AUS
    Posts
    141
    hmmm I dont understand this ...

    it says

    Through this the usual modi (rain, street, race) are abolished.
    They are still present AND functional ... so i dont understand it.
    ================================
    Stu's travels
    Youtube channel

  15. #15
    just another Aprilia fanatic amauri's Avatar
    Join Date
    Sep 2003
    Location
    Southern California between Los Angeles and OC
    Posts
    9,055
    Quote Originally Posted by stu_h View Post
    They are still present AND functional ... so i dont understand it.
    The new engine management systems on these bikes have a lot of people confused, especially when they see incorrect info on the internet.

    Like Scott said:
    Quote Originally Posted by scott2ride View Post
    I suspect a lack of education is the problem.... And conflicting advice.
    Never accept mediocrity, always demand competence.

    Aprilia Moto Service 714 892-4056

Page 1 of 17 12311 ... LastLast

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •