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Thread: trouble shooting and maintenance

  1. #1
    apriliaforum expert theknurl's Avatar
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    trouble shooting and maintenance

    here you go;

    1.>pdf manuals; get them from AF1
    engine;http://www.af1racing.com/store/Scrip...idproduct=5485
    chassis;http://www.af1racing.com/store/Scrip...idproduct=5495
    free owners manuals;http://www.serviceaprilia.com/public...20Mille%202004
    or
    http://www.whootis.com/index.php?page=rsvrmanuals
    here are Aprilia training manuals, a BIG wiring diagram, graphics, all kinds of good stuff http://www.martinpoll.dk/div_april.htm

    2.>Aprilia fault codes; From ignition off, press and hold the LAP/PASS switch on the left handlebar. Turn on the ignition but don't start the bike ( keeping LAP/PASS held ). After 30 seconds or so the temp display on the dash will display error code numbers or 0 if none are displayed. Note that the codes are cleared after this operation.
    http://img.photobucket.com/albums/v2...ultCodes-1.jpg

    3.>the stator test;
    http://www.apriliaforum.com/forums/s...=1#post2660659

    4.>electrical trouble shooting guide;
    http://www.electrosport.com/technica...ng-diagram.pdf

    5.>finding parasitic battery drains the easy way
    http://www.motor-talk.de/forum/aktio...mentId=721311&


    7.>here's a suspension tuning guide;
    http://www.gsxr.com/showthread.php?t=10012

    8.>for bikes, with hard to find neutral;
    http://www.apriliaforum.com/forums/s...tch+slave+seal

    9.>clutch M/C seals;
    http://www.apriliaforum.com/forums/s...ial+m%2Fc+cups

    10.>replace the click type hose clamps with these All stainless ones;
    http://www.af1racing.com/store/Scrip...idproduct=7221

    11.>fuel cap leak post#9;
    http://www.apriliaforum.com/forums/s...t=gas+cap+leak

    12.>Amauri's temp sensor post #3
    http://www.apriliaforum.com/forums/s...42&postcount=7

    13.>the correct brake and clutch fluid is DOT 4

    14.>bleeding clutch and rear brake by kzmille
    http://www.apriliaforum.com/forums/s...ad.php?t=15500

    15.>if you lose your key and need to reprogram the Immobilizer;
    http://www.apriliaforum.com/forums/s...light=blue+key

    16.>list of locksmiths that 'can' cut Aprilia keys
    http://www.apriliaforum.com/forums/s...d.php?t=203485

    17.>flywheel removal with pictures (thanks to uberchicken)
    http://www.apriliaforum.com/forums/s...lywheel&page=9

    18.>Aprilia bearings and seals
    http://www.apriliaforum.com/forums/s...d.php?t=198745

    19.>Clic-R pliers....for all the hose clamps
    http://www.google.com/products?clien...ed=0CBUQrQQwAA

    20.>the exhaust pipe formula
    http://www.apriliaforum.com/forums/s...t=pipe+formula

    21.>manuals for everything thanks to Mille Racer 69;
    http://www.carlsalter.com/motorcycle-manuals.asp
    It takes a minute for the whole page to load up

    22.>submersible fuel injection line is spec SAE J30R10


    23.> Change Shift Light RPM:
    http://www.af1racing.com/store/ProdI...-Threshold.jpg

    24.> replacement starter solenoid Yamaha 4KD-81-940-00


    Noel-theknurl
    Last edited by theknurl; 07-16-2015 at 03:28 PM.

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  3. #3

  4. #4
    apriliaforum expert
    Join Date
    Apr 2006
    Location
    here
    Posts
    2,501
    in case you're interested in component weights & removing some weight form your bike:
    http://spreadsheets.google.com/pub?k...bA&output=html
    part weight comparisons - click here:
    http://spreadsheets.google.com/pub?k...bA&output=html


    2000 Yamaha YZ125
    2002 aprilia Caponord
    2007 aprilia RSVR
    2008 KTM 690 SMC / Enduro R






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